The three-station work cell illustrated in the figure below has a product that must go through one of the two machines at station 1 (they are parallel) before proceeding to station 2. Capacity: 30 units/hr Station 1 Machine A Station 1 Machine B Capacity: 30 units/hr Station 2 Capacity: 10 units/hr a) The bottleneck time of the system is b) What is the bottleneck station of this work cell c) What is the throughput time? Station 3 Capacity: 6 units/hr Q Q minutes per unit (enter your response as a whole number).
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- Station 1 Machine A 20 min/unit Station 1 Machine B 20 min/unit Station 2 12 min/unit Station 3 8 min/unit A three station work cell is illustrated in the image above. A unit needs to be processed at either Machine A or Machine B for Station 1 (parallel lines, both lines doing the exact same thing). The unit is then processed at Stations 2 and 3 before leaving the work cell. The process time of each machine/station is indicated in the flowchart. What is the process time of this system measured in minutes/unit?A production line at V. J. Sugumaran’s machine shop has three stations. The first station can process a unit in 10 min-utes. The second station has two identical machines, each of which can process a unit in 12 minutes. (Each unit only needs to be pro-cessed on one of the two machines.) The third station can process a unit in 8 minutes. Which station is the bottleneck station?The three-station work cell illustrated in the figure below has a product that must go through one of the two machines at station 1 (they are parallel) before proceeding to station 2. Capacity: 20 units/hr Station 1 Machine A Station 2 Station 3 Station 1 Сарacity: Сарacity: Machine B 5 units/hr 10 units/hr Capacity: 20 units/hr a) The bottleneck time of the system is minutes per unit (enter your response as a whole number). b) V is the bottleneck station. c) The throughput time is minutes (enter your response as a whole number). d) If the firm operates 11 hours per day, 5 days per week, the weekly capacity of this work cell is units (enter your response as a whole number).
- Super Fun Industries manufactures four top-selling toys code named A-148, B-356, B-457, and C-843. The following table shows how long it takes to process each toy through each required station. Note that all times are in minutes. Super Fun’s manufacturing plant is open 16 hours a day, 5 days a week, and 8 hours on Saturday. A-148 B-356 B-457 C-843 Processing Time Station 1 6 min 5 min 0 min 8 min Processing Time Station 2 4 min 4 min 5 min 2 min Processing Time Station 3 5 min 7 min 4 min 2 min Processing Time Station 4 3 min 0 min 10 min 1 min a. If only toy A-148 is produced during a specific week, how many units could be produced? b. If weekly demand for the four products are A-148 = 200 units, B-356 = 250 units, B-457 = 250 units, and C-843 = 300 units, which station is the bottleneck, and is it capable of producing all the toys demanded?A production line at V. J. Sugumaran's machine shophas three stations. The first station can process a unit in I 0 minutes.The second station has two identical machines, each of whichcan process a unit in 12 minutes. (Each unit only needs to be processedon one of the two machines.) The third station can processa unit in 8 minutes. Which station is the bottleneck station?What is the bottleneck cycle time of this process (seconds/customer)? What is the raw processing time (T0) of this process?
- The three-station work cell at Pullman Mfg., Inc. is illustrated in the figure below. It has two machines at station 1 in parallel (i.e., the product needs to go through only one of the two machines before proceeding to station 2). 20 min/unit Station 1 Machine A Station 1 Machine B 20 min/unit Station 2 12 min/unit b) The bottleneck time of this work cell is number). Station 3 6 min/unit a) The throughput time is minutes (enter your response as a whole number). minutes per unit (enter your response as a whole c) is the bottleneck station. d) If the firm operates 8 hours per day, 6 days per week, the weekly capacity of this work cell is units (enter your response as a whole number).A production process at Kenneth Day Manufacturing is shown in the figure below. The drilling operation occurs separately from, and simultaneously with, the sawing and sanding, which are independent sequential operations. A product needs to go through only one of the three assembly operations (the operations are in parallel). 1.8 units/hr Sawing 5 units/hr Sanding Drilling 6 units/hr a) Sawing is the bottleneck. b) The bottleneck time is minutes per unit (round your response to two decimal places). Welding 2.2 units/hr Assembly 0.7 units/hr →→Assembly 0.7 units/hr Assembly 0.7 units/hr QSuper Fun Industries manufactures four top-selling toys code-named A-148, B-356, B-457, and C-843. The following table shows how long it takes to process each toy through each required station. Note that all times are in minutes. Super Fun's manufacturing plant is open 12 hours a day, 5 days a week, and 8 hours on Saturday. a. If only toy A-148 is produced during a specific week, ____ units could be produced. (Enter your response rounded down to the nearest whole number.)
- DreamInflate is a balloon manufacturing company. Balloon manufacturing consists of seven work stations, each performing a single step as indicated in the table below. There are five workers manned for the seven work stations as shown. Assume the workers are paid $15 per Worker Task Sequence Processing Time (secs/balloon) Task Dye production Electrocharging Dipping (Cold and Hot) Mortar Dipping Balloon inflation and delaltexing Vulcanization Inspection/Testing 1 30 w1 20 3 35 W2 25 W3 30 W4 6. 45 W5 7 40 hour. Each balloon pack is sold for $6 and has a variable cost of $1. The company has fixed costs of $200 per hour. There is more demand than the overall production system can provide. Based on the information provided, answer the following questions: • What is the cost of direct labor for balloons? • How much profit does DreamInflate make every hour? (note that the cost of direct labor is also a variable cost). What would the profit of DreamInflate be if the variable costs were 10…A production line at V. J. Sugumaran’s machineshop has three stations. The first station can process a unit in10 minutes. The second station has two identical machines,each of which can process a unit in 12 minutes. (Each unitonly needs to be processed on one of the two machines.) Thethird station can process a unit in 8 minutes. Which station isthe bottleneck station?At the University Hospital, five blood samples must bescheduled through a blood-testing laboratory. Eachsample goes through up to four different testing stations.The times for each test and the due dates for eachsample are as follows:Sample Test Station/Hours Due Date (hours)1 A/1, B/2, C/3, D/1 62 B/2, C/3, A/1, D/4 103 C/2, A/3, D/1, C/2 84 A/2, D/2, C/3, B/1 145 D/2, C/1, A/2, B/4 12a. Using a Gantt chart, schedule these five samples in priority order of earliest due date first.b. Assume that the capacity of each test station (A, B, C and D) is doubled. Prepare an FCS for this situation.c. What are the bottleneck work centers in part a of the problem. Suggest capacity additions that might be needed.